Comprehensive Service Offerings

Under our NABL scope, we offer specialized calibration for various configurations:

• Handheld Thermal Imaging Camera Calibration: Verification of bolometer arrays used in predictive maintenance.

• Fixed Mount Infrared Camera Calibration: For process control cameras installed in manufacturing lines.

• Infrared Thermometer (Gun) Calibration: Single-point pyrometer validation for spot checks.

• High-Temperature Pyrometer Calibration: For foundries and heat-treatment applications up to 1500°C.

• Blackbody Source Calibration: Validating the reference sources used by quality labs.

• Drone/UAV Thermal Camera Calibration: Specialized validation for aerial thermography units.

Types of NABL Temperature Calibration Services

Our service portfolio is designed to cover the entire lifecycle of your temperature sensors. We offer :

• Whether you are operating in the heavy industrial zones of Taloja MIDC, the logistics hubs of Kalamboli, or the pharmaceutical corridors of New Panvel, our calibration services ensure your equipment detects true "hot spots" and thermal anomalies without false positives.

• We account for critical factors such as emissivity, background temperature compensation, and detector non-uniformity corrections (NUC).

• Our NABL-accredited laboratory offers both in-lab and on-site calibration, ensuring that your thermal assets—from handheld FLIR guns to fixed process control cameras—maintain their metrological integrity against global standards.

Get in touch

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Electrical Power Generation & Distribution

In the power-heavy industrial zones of Taloja and Mahape, the electrical sector is the primary user of thermal imaging technology. This industry relies on thermal cameras to monitor the health of high-voltage infrastructure, including substations, transformers, and switchgear. A thermal camera in this sector is not just a tool; it is a critical safety device that prevents catastrophic fires and unplanned outages. However, if the camera is out of calibration, it may fail to detect a rising temperature gradient in a busbar joint or a circuit breaker. Vega Calibrations ensures that these cameras accurately distinguish between a normal operating load and a critical "hot spot." By providing precise calibration at typical fault temperatures (e.g., 70°C to 150°C), we enable maintenance teams in Kharghar and Rabale to intervene before a component fails. Accurate calibration allows for the trending of data over time, ensuring that utility providers can confidently predict asset life and maintain grid stability across the Mumbai region.

Pharmaceutical and Biotechnology Manufacturing

The pharmaceutical hubs in New Panvel, Rasayani, and Patalganga operate under strict regulatory scrutiny where temperature control is paramount for product quality. While contact sensors (RTDs) are common, thermal imaging is increasingly used for non-invasive monitoring of aseptic filling lines, lyophilizers, and reactor vessels. In this segment, the calibration of thermal cameras is critical for ensuring that the heat distribution on the surface of a reactor or inside a sterilization tunnel is uniform. A drift in the thermal imager’s sensor could lead to undetected cold spots during a sterilization cycle, potentially compromising an entire batch of life-saving drugs. Vega Calibrations provides NABL-accredited services that validate the accuracy of these cameras, supporting compliance with FDA and GMP guidelines. Our calibration certificates provide the traceability required for audit trails, ensuring that pharmaceutical companies in Navi Mumbai can prove that their non-contact measurements are as reliable as their contact-based ones.

Automotive and Heavy Engineering

The automotive manufacturing belt, stretching from Kalamboli to Pune, utilizes thermal imaging for critical process controls such as paint curing, welding analysis, and engine testing. In the paint shop, the curing oven’s temperature distribution directly affects the durability and finish of the vehicle's coating. Thermal cameras mounted on robots or conveyors monitor the car body's surface temperature to ensure it reaches the required curing point without overheating. If these cameras are inaccurate, the paint may not bond correctly, leading to peeling or corrosion issues later. Similarly, in R&D centers in Belapur and Vashi, thermal imaging is used to analyze heat dissipation in engines and brake systems. Vega Calibrations ensures that these high-speed, high-resolution cameras provide accurate absolute temperature data, allowing engineers to validate their thermal models and ensure vehicle safety and reliability.

Data Centers and IT Infrastructure

With Mumbai and Navi Mumbai becoming major hubs for data centers, thermal management has become a critical operational pillar. Facilities in Mahape and Airoli house thousands of servers that generate immense heat. Thermal imaging is the standard method for mapping "hot aisles" and "cold aisles" to optimize cooling efficiency and prevent server throttling. A thermal camera used in this environment must be calibrated to detect subtle temperature differences (often within 1-2°C) to identify airflow blockages or failing cooling fans. If a camera reads lower than the actual temperature, facility managers might reduce cooling to save energy, inadvertently causing servers to overheat and crash. Vega Calibrations provides precision calibration for these low-to-medium temperature ranges, ensuring that data center operators in Bhiwandi and Panvel can maintain 99.999% uptime while optimizing their Power Usage Effectiveness (PUE).

Industrial Use Cases

Predictive Maintenance of Electrical Panels & Switchgear

One of the most widespread use cases across Panvel and Taloja is the predictive maintenance of electrical panels. Technicians use handheld thermal cameras to scan breaker panels, fuse boxes, and cable terminations. As electrical connections loosen or corrode, resistance increases, creating heat. A calibrated thermal camera can visualize this "hot spot" long before the component fails or sparks a fire. For example, a factory in Patalganga might scan its main distribution board monthly. Vega Calibrations ensures that the camera's sensitivity and accuracy are verified, so the technician can correctly interpret the severity of the temperature rise. If the camera is uncalibrated, a dangerous 80°C hotspot might appear as a safe 40°C, leading to missed maintenance and potential fire hazards. Our calibration certifies that the temperature delta displayed is real, allowing for safe, condition-based maintenance strategies.

Building Envelope and Insulation Audits

In the rapidly developing commercial and residential sectors of Kharghar, New Panvel, and Navi Mumbai, thermal imaging is used to audit building energy efficiency. Auditors use thermal cameras to detect heat leaks through windows, missing insulation in walls, and moisture intrusion in roofs. This non-destructive testing method relies heavily on the camera's ability to detect small temperature differentials caused by thermal bridging or water evaporation. If a thermal camera is not calibrated, it may fail to distinguish between a moist area and a dry area, or it may give a false impression of insulation performance. Vega Calibrations calibrates these cameras to ensure high thermal sensitivity (NETD validation), enabling auditors to provide accurate reports for LEED certification and structural health monitoring. This service helps facility managers in Vashi and Belapur reduce energy costs and identify structural defects early.

Process Control in Plastic Injection Molding

For the plastic manufacturing units in Kalamboli and Vasai, maintaining the precise temperature of the mold is critical for product quality. Thermal cameras are often permanently installed to monitor the thermal profile of the mold and the ejected parts. If a section of the mold is too cool, the plastic may not fill the cavity completely (short shots); if it's too hot, the part may warp upon ejection. This use case requires the thermal camera to be calibrated for the specific emissivity of the metal mold and the plastic material. Vega Calibrations provides specialized calibration services that account for these material properties, ensuring that the "Process Window" is accurately monitored. By validating these cameras, we help manufacturers in Taloja reduce scrap rates and cycle times, ensuring that every plastic component meets strict dimensional tolerances.

Monitoring Mechanical Friction in Rotating Equipment

Heavy industries in Rasayani and Uran utilize massive motors, pumps, and conveyor systems. Thermal imaging is used to monitor the bearings, gearboxes, and shafts of this rotating equipment. As lubrication fails or misalignment occurs, friction generates excess heat. A thermal camera can instantly identify a bearing that is running hotter than its peers. This use case demands consistent accuracy; a trend of rising temperature is the key indicator of failure. Vega Calibrations ensures that the thermal imagers used by maintenance teams provide repeatable results over time. If a camera drifts, a technician might mistakenly believe a bearing has cooled down or stabilized, leading to a catastrophic seizure of the machine. Our calibration services in Panvel give maintenance engineers the confidence to schedule downtime only when necessary, maximizing plant availability.

Compliance & Audit Requirements

In industrially advanced landscape, data integrity for temperature measurement is the key to passing inspections:

• ISO/IEC 17025:2017: The gold standard for calibration laboratories. Our NABL accreditation proves our technical competence.

• Pharmaceuticals (USFDA/WHO GMP): Requires all critical measuring instruments to be calibrated with NIST/NABL traceability. Thermal cameras used for process validation must have documented accuracy.

• Food Safety (FSSAI/HACCP): Mandates the periodic calibration of temperature monitoring devices to ensure food stays outside the "Danger Zone."

• Automotive (IATF 16949): Requires calibration of all inspection, measuring, and test equipment (IMTE) with valid uncertainty budgets.

• Insurance Audits: Fire insurance providers often require proof of thermographic inspections. Using a calibrated camera is essential for these reports to be valid.

Why Vega is Your Trusted Calibration Partner

At Vega, we don't just act as a vendor, we act as an extension of your Quality Assurance team.

• Local Presence, Global Standards: Located conveniently to serve Kalamboli, Kharghar, and New Panvel, we offer rapid pickup and delivery or onsite services, minimizing your equipment downtime.

• NABL Accredited: Our certificates are recognized globally, ensuring you sail through audits by FDA, ISO, or IATF auditors.

• Technical Expertise: We understand the physics of infrared radiation—emissivity, reflected temperature, and transmission losses—and we help you configure your cameras for the best results.

• Fast Turnaround: We know that a camera out for calibration is a safety risk. We offer express services for clients in the Mumbai region.

Frequently Asked Questions (FAQs)

Q: How often should I calibrate my thermal imaging camera?

A: Most manufacturers and standards (like ISO) recommend a calibration interval of 12 months. However, for critical applications in pharma or aerospace in Taloja, a 6-month cycle may be required.

Q: Can you calibrate my thermal camera on-site in Panvel?

A: Yes, Vega Calibrations offers on-site calibration services across Panvel, Navi Mumbai, and Bhiwandi. We bring portable blackbody sources to your facility to verify your fixed and handheld units.

Q: My camera has a "Self-Calibration" or "NUC" feature. Do I still need lab calibration?

A: Yes. The "Non-Uniformity Correction" (NUC) inside your camera only fixes image noise; it does not verify temperature accuracy. Only a comparison against a traceable blackbody source (which we provide) confirms your temperature readings are correct.

Q: Do you calibrate all brands of thermal cameras?

A: Absolutely. We calibrate Flir, Fluke, Testo, Hikvision, and other major brands used across Noida's industries, ensuring they meet the manufacturer's original specifications.

"Our maintenance team in Taloja MIDC relies on FLIR cameras for panel safety. Vega Calibrations picked up the units and returned them within 48 hours. The accuracy of our hotspot detection has improved significantly." — Amit K., Plant Head, Heavy Engineering Firm

"As a cold chain operator in Bhiwandi, we need to ensure our thermal screening at the docks is accurate. Vega's team explained the importance of emissivity and calibrated our cameras to match our frozen product specs. Excellent service!" — Suresh D., Logistics Operations Manager

"We needed urgent calibration for our building audit cameras in Kharghar. Vega provided onsite service and detailed reports. They are definitely the go-to lab in Navi Mumbai for thermal metrology."— Priya S., Lead Energy Auditor

Customer Testimonials