Comprehensive Service Offerings

Under our NABL scope, we offer specialized calibration for various configurations:

• Radiometric Calibration: Full-scale temperature verification of thermal cameras against primary blackbody standards (ranges typically from -20°C to 1200°C).

• Spectral Response Validation: Ensuring the camera's detector array accurately interprets infrared radiation within the specific wavelength (LWIR or MWIR) crucial for your application.

• On-Site Thermal Calibration: We bring our reference standards to your facility in IMT Manesar, Panchgaon, or Farukh Nagar, minimizing downtime for critical process control instruments.

• Laboratory Precision Calibration: For high-end R&D cameras requiring controlled environmental conditions, our lab offers the lowest uncertainty of measurement (CMC).

• Linearity & Uniformity Checks: Verifying that the thermal image is consistent across the entire field of view (FOV), eliminating "dead pixels" or vignette effects that could skew safety audits.

Types of NABL Temperature Calibration Services

Our service portfolio is designed to cover the entire lifecycle of your temperature sensors. We offer :

• Our service goes beyond simple functionality checks.

• We perform rigorous comparison calibration against reference blackbody sources to ensure your thermal imagers are reading surface temperatures accurately across their entire spectral range.

• Whether you use handheld FLIR cameras for electrical audits or fixed-mount thermal sensors on production lines, our NABL-accredited process corrects for non-uniformity and drift.

• We account for critical parameters such as emissivity, reflected apparent temperature, and atmospheric attenuation, ensuring your equipment meets the stringent metrological standards required by global auditors.

Get in touch

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Automotive Components & OEM Manufacturing

Manesar is synonymous with the automotive industry. Facilities producing engine blocks, transmission systems, and braking components rely heavily on thermal management. In high-pressure die casting and heat treatment shops found across Sector 3 and Sector 4 of IMT Manesar, maintaining precise thermal profiles is critical. Calibration ensures that the thermal cameras monitoring mold temperatures and metal pouring processes are accurate. Any deviation can lead to metallurgical defects like porosity or warping. Vega Calibrations supports these OEMs by validating the instruments that certify the structural integrity of vehicles used nationwide.

Pharmaceuticals & Life Sciences

The pharmaceutical hub in and around Manesar and nearby Sohna Road operates under strict regulatory scrutiny. Thermal imaging is increasingly used to monitor the thermal uniformity of lyophilizers, sterilization tunnels, and controlled storage warehouses. In this segment, a thermal camera is not just a maintenance tool but a quality assurance instrument. If a camera misreads the temperature of a chemical reaction vessel or a cold storage room, it could compromise an entire batch of life-saving drugs. Our services ensure that these non-contact measurement devices provide data that stands up to FDA and CDSCO inspections.

Electrical Power & Utility Infrastructure

With the dense industrial load in Manesar, the electrical infrastructure—substations, transformer yards, and switchgear—is under constant stress. Power transmission companies and facility management teams use thermal imaging for predictive maintenance. They scan busbars, circuit breakers, and high-voltage lines near Panchgaon and Bilaspur to detect overheating before it leads to failure. Calibration is vital here because a "false negative" (failing to detect a hot spot due to calibration drift) can result in catastrophic fires and unplanned plant shutdowns. We ensure your cameras can reliably distinguish between a normal load and a critical thermal anomaly.

Food Processing & Cold Chain Logistics

The food processing units scattered near Wet 'n' Wild Resort and the logistics hubs along the KMP Expressway utilize thermal imaging for food safety and packaging integrity. Thermal cameras inspect heat seals on packaging lines and monitor the temperature of cooked goods to ensure pathogen destruction. In the cold chain, they verify that frozen goods entering or leaving the warehouse have maintained their thermal integrity. Uncalibrated cameras can lead to spoilage or non-compliance with FSSAI standards. Vega Calibrations provides the metrological traceability needed to guarantee food safety from the factory floor to the consumer.

Industrial Use Cases

Electrical Switchgear & Panel Audits (Predictive Maintenance)

In the heavy industries of IMT Manesar, electrical fires are a significant risk. Facility managers use thermal cameras to scan electrical panels, motor control centers (MCC), and transformers. The Criticality: The goal is to identify "hot spots"—loose connections or overloaded circuits that generate excess heat. A calibrated camera allows the technician to measure the exact temperature rise (Delta T) over the ambient temperature. If the camera is out of calibration, a dangerous 90°C terminal might read as a safe 60°C, leading the team to ignore a fault that could cause a fire or an explosion. Vega’s Role: We calibrate these cameras to ensure accuracy at critical alarm setpoints (e.g., 70°C, 90°C), ensuring that maintenance teams in areas like Bissar Village can make life-saving decisions with confidence.

Injection Molding & Die Casting Process Control

Automotive ancillary units in Sector 8, Manesar produce plastic and metal parts where temperature dictates quality. Thermal cameras are mounted to view the open mold cavity immediately after the part is ejected. The Criticality: The camera checks for thermal uniformity. If one section of the mold is too cool, the part may suffer from "short shots" or internal stress. If it’s too hot, the cycle time increases, reducing productivity. An uncalibrated camera might drift over time due to the harsh, smoky environment, leading to incorrect cooling adjustments and thousands of rejected parts. Vega’s Role: We simulate these harsh conditions during calibration, validating the camera’s response to the specific emissivity of steel molds and plastic polymers, ensuring consistent part quality for global supply chains.

Building Envelope & HVAC Inspections

For the sprawling corporate campuses and hotels near Karma Lakelands and Heritage Transport Museum, energy efficiency is a major cost driver. Facility managers use thermal imaging to detect heat leaks in insulation, moisture intrusion in roofs, and inefficiencies in HVAC ducts. The Criticality: To accurately calculate the "R-value" or insulation effectiveness, the camera must measure small temperature differences (thermal sensitivity) accurately. If the camera’s detector sensitivity has degraded, it might miss a damp patch inside a wall or a significant air leak around a window. Vega’s Role: Our calibration verifies the camera's NETD (Noise Equivalent Temperature Difference), ensuring it remains sensitive enough to detect subtle thermal patterns that indicate energy waste or structural damage.

Furnace & Kiln Refractory Monitoring

Glass and ceramics manufacturers near Farukh Nagar and Rampur operate kilns at temperatures exceeding 1000°C. Thermal cameras scan the outer shell of these kilns to detect "hot spots" which indicate that the internal refractory brick lining is failing. The Criticality: A breach in the kiln wall can be disastrous. The thermal camera acts as an early warning system. However, at high temperatures, infrared sensors are prone to drift. A reading that is off by even 5% can mean the difference between a scheduled repair and a molten metal breakout. Vega’s Role: We perform high-temperature blackbody calibration, ensuring the camera remains accurate at the extreme upper limits of its range, protecting assets and worker safety in high-risk environments.

Compliance & Audit Requirements

In industrially advanced landscape, data integrity for temperature measurement is the key to passing inspections:

1. ISO/IEC 17025:2017: The global standard for calibration competence. Our certificates prove traceability to SI units, a mandatory requirement for any accredited lab or export-oriented manufacturer.

2. IATF 16949 (Automotive): For car part manufacturers in Manesar, clause 7.1.5.2.1 mandates that external calibration labs must be accredited to ISO 17025. Our reports satisfy this direct requirement for Toyota, Maruti Suzuki, and Honda suppliers.

3. 21 CFR Part 11 & GMP (Pharma): Pharmaceutical companies must ensure that instruments used in production and storage are calibrated. Our detailed reports support validation protocols (IQ/OQ/PQ) and data integrity audits.

4. CQI-9 (Heat Treat): For heat treatment facilities, pyrometry standards require rigorous calibration of thermal sensors. We ensure your thermal imagers meet the stringent accuracy tables defined in the AIAG CQI-9 standard.

5. ISO 50001 (Energy Management): Companies conducting energy audits to reduce their carbon footprint near Damdama Lake and Sohna require calibrated instruments to validly certify their energy savings.

Why Vega is Your Trusted Calibration Partner

At Vega, we don't just act as a vendor, we act as an extension of your Quality Assurance team.

• Local Presence, National Reach: While we serve the entire country, our specific focus on the Manesar-Gurgaon industrial belt means we understand the urgency of your production schedules. Whether you are near Mata Sheetla Devi Temple or the industrial sectors of Bawal, we can deploy experts quickly.

• On-Time Service: We know that a thermal camera stuck in a lab means a halted safety audit. We offer expedited pickup and drop services across NH-48 and the KMP Expressway regions.

• Technical Expertise: Our team understands the physics of infrared. We don't just put a sticker on your device; we advise you on emissivity settings, background compensation, and optimal viewing angles to ensure you get the best data in the field.

• Audit Support: When the auditor from TUV, SGS, or the FDA knocks on your door, you can present our NABL-accredited certificates with confidence. We stand behind our data.

Frequently Asked Questions (FAQs)

Q: How often should I calibrate my thermal imaging camera?

A: Most manufacturers and standards like ISO 17025 recommend calibration once every 12 months. However, if you use the camera in harsh environments (high dust/vibration) like those in IMT Manesar, a 6-month interval may be safer.

Q: Can you calibrate thermal cameras on-site at my factory in Manesar?

A: Yes. We offer on-site calibration services. We bring portable blackbody calibrators to your facility, whether you are located near Aapno Ghar or deep in the industrial sectors, ensuring minimum downtime for your operations.

Q: Do you provide calibration for all brands of thermal cameras (FLIR, Fluke, Testo)?

A: Absolutely. Our NABL scope covers all major brands including FLIR, Fluke, Testo, Hikvision, and others. We validate the radiometric performance regardless of the manufacturer.

Q: What is the difference between a functional check and NABL calibration?

A: A functional check only ensures the camera turns on and sees heat. NABL calibration compares the camera’s temperature readings against a certified reference standard (blackbody) and provides a legal certificate detailing the error and uncertainty.

"Our pharmaceutical warehouse near Sohna Road requires strict temperature mapping. Vega Calibrations provided NABL certification for our handheld thermal scanners. Their documentation is flawless and helped us clear our recent WHO-GMP audit without a single observation." — Amit V., Quality Assurance Manager, Pharma Logistics

""As a facility manager for a large resort near Damdama Lake, I use thermal cameras to check electrical panels. Vega's turnaround time was fantastic. They picked up the unit and returned it calibrated within 3 days. Excellent service for the hospitality sector." — Suresh M., Chief Engineer, Hospitality Group

"We develop EV battery packs in our R&D center near Cyber City. Precise thermal data is everything for us. Vega's lab calibration provided the low-uncertainty data we needed to validate our thermal simulations. A true partner in innovation." — Dr. Neha G., Senior Research Engineer, EV Tech Startup

Customer Testimonials