NABL RTD PT-100 Calibration Services in Bangalore | Temperature Sensor Calibration Experts

Comprehensive Service Offerings

Our calibration lab is equipped with high-stability dry blocks, oil baths, and multifunction calibrators to provide highly accurate results. We offer:

• On-Site Calibration: We provide mobile calibration services to major hubs like Whitefield and Bommasandra, bringing NABL-standard equipment directly to your production floor to minimize downtime.

• Precision Laboratory Calibration: For high-accuracy Class A and 1/10 DIN sensors, our controlled lab environment near Yeshwanthpur offers the thermal stability required for fine-scale characterization.

• Loop Calibration: We calibrate the entire temperature loop—from the PT-100 sensor in your vessel to the controller and display—ensuring system-wide accuracy.

• Resistance Characterization: We don't just check points; we provide detailed resistance-vs-temperature mapping, essential for high-end R&D labs in Jigani and Rajajinagar.

As per ISO/IEC 17025 guidelines, our scope covers:

• Comparison Calibration: The gold standard for industrial RTDs, comparing your sensor against our secondary standard in a high-uniformity bath.

• Fixed-Point Calibration: Utilizing the Triple Point of Water (0.01°C) for primary-level accuracy required by top-tier labs in Malleshwaram.

• Electrical Simulation: Calibrating the controller or indicator separately by simulating precise Ohm values to verify the electronics’ conversion accuracy.

• Dry-Block Calibration: Ideal for rapid, multi-point on-site verification at high temperatures for industrial furnaces in Bidadi.

Types of NABL Temperature Calibration Services

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Pharmaceutical & Biotechnology Sector

Bangalore is the "Biotech Capital of India," and facilities in Electronic City and Nelamangala rely heavily on PT-100 sensors for critical processes. In this segment, temperature accuracy is not just a preference; it is a regulatory mandate. Bioreactors and fermenters require precise thermal control to maintain the viability of cell cultures. A deviation of even 0.2°C can lead to protein denaturation or sub-optimal growth, resulting in the loss of high-value batches worth millions. Our calibration ensures that your stability chambers and cold storage units maintain the strict 2°C to 8°C range required for vaccine and biological drug storage, preventing "excursions" that could trigger expensive FDA audits or product recalls.

Aerospace & Defense Manufacturing

With the presence of HAL, ISRO, and private aerospace firms near Yelahanka and Hindustan Airport, the demand for high-reliability calibration is immense. Aerospace components are often tested in environmental chambers that simulate the extreme thermal cycles of high-altitude flight. RTD sensors used in these chambers must be calibrated for both extreme cold and high heat. Our services ensure that the PT-100 sensors provide repeatable data during Environmental Stress Screening (ESS). In aerospace, data integrity is paramount; if a sensor used in heat-treating aircraft aluminum is out of tolerance, it could compromise the structural integrity of the entire airframe, leading to catastrophic safety failures.

Automotive & Electric Vehicle (EV) Industry

As Bangalore evolves into an EV manufacturing hub, particularly around Hosur and Bidadi, thermal management of Lithium-ion batteries has become a top priority. PT-100 sensors are used to monitor battery temperatures during charging and discharging cycles. Accurate calibration is vital to define the safety thresholds of the Battery Management System (BMS). If a sensor incorrectly reports a lower temperature, the system might not trigger cooling protocols, leading to thermal runaway. Vega provides the high-precision calibration needed to validate these thermal safety systems, ensuring that Bangalore’s EV sector remains at the forefront of safety and innovation.

Food Processing & Cold Chain Logistics

From the food parks in Malur to the processing units in Vasanthnarasapura, the food industry depends on PT-100 sensors for pasteurization and sterilization. Maintaining the "Kill Step" temperature is crucial for food safety and compliance with FSSAI and HACCP standards. Our calibration services verify that your High-Temperature Short-Time (HTST) pasteurizers are reaching the exact setpoints required to eliminate pathogens without affecting the sensory quality of the food. Furthermore, for cold chain logistics providers scattered around Kumbalgodu, we calibrate the sensors in blast freezers and refrigerated trucks to ensure the integrity of the "farm-to-fork" temperature record.

Industrial Use Cases

Biopharmaceutical Fermentation & Reaction Monitoring

In the deep-tank fermentation processes used by pharma giants in Bommasandra, PT-100 sensors are the primary eyes of the automation system. These sensors monitor the exothermic heat generated during microbial growth. Our NABL-accredited calibration ensures that the cooling jackets respond with millidegree precision. This use case is critical because inconsistent temperature profiles can alter the chemical structure of the final drug product. By providing traceable calibration, Vega ensures that every batch produced in Bangalore meets the "Quality by Design" (QbD) parameters required by global regulators, effectively bridging the gap between laboratory success and industrial-scale production.

Precision Plastic Injection Molding for Electronics

Bangalore’s electronics manufacturing cluster in Whitefield uses high-precision molds where temperature control is the deciding factor in product quality. PT-100 sensors embedded in the molds monitor the melt temperature of polymers. If the sensor is uncalibrated, "warpage" or "short shots" can occur in the plastic housings for smartphones or medical devices. Our calibration service ensures that the heating elements maintain a uniform thermal profile, reducing scrap rates and optimizing cycle times. This level of precision is essential for maintaining the tight tolerances required by the global electronics supply chain, where even a micron-level deviation in a plastic part can render it useless.

Vacuum Heat Treatment in Defense Applications

For defense contractors near Vaddarapalya, vacuum furnaces are used to harden critical components for naval and air defense systems. These furnaces operate at high temperatures where RTD sensors must maintain their accuracy despite the harsh environment. We perform multi-point calibration to ensure the furnace’s "Hot Zone" is uniform. This use case is vital for preventing "soft spots" in treated metal, which could lead to component failure under high-stress combat conditions. Vega’s technical expertise in thermal mapping and sensor calibration provides the documented proof that these critical thermal processes are under total control and are fully traceable.

Cryogenic Storage for Stem Cell Research

Research institutes near C.V. Raman Nagar utilize PT-100 sensors to monitor liquid nitrogen storage tanks holding irreplaceable biological samples. These sensors operate at temperatures near -196°C. Calibration at these cryogenic levels is specialized; standard sensors can drift significantly at such extremes. Vega’s expertise in low-temperature calibration ensures that the alarm systems in these labs are reliable. If a sensor fails to detect a slight rise in temperature due to a vacuum leak, years of research could be destroyed overnight. Our calibration provides the "Safety Net" that Bangalore’s world-class research community relies on to protect their most valuable assets.

Compliance & Audit Requirements

Vega Calibrations ensures your facility is "Audit-Ready" for global standards:

• ISO/IEC 17025:2017: The mandatory standard for calibration laboratory competence.

• FDA 21 CFR Part 11: Crucial for pharma clients in Electronic City requiring digital record integrity.

• GMP/GLP: Ensuring that your manufacturing and laboratory practices meet international safety and quality benchmarks.

• IATF 16949: The specific quality management system for the automotive industry, demanding rigorous measurement systems analysis (MSA).

Why Vega is Your Trusted Calibration Partner

Based in Mumbai, Vega Calibrations understands the urgency of industrial maintenance. We offer:

• On-Time Delivery: We respect your production schedules.

• Technical Authority: Our reports include comprehensive uncertainty analysis.

• National Reach: While we are leaders in Bangalore, we provide seamless service to your branches in Mumbai, Chennai, and Pune.

Frequently Asked Questions (FAQs)

Q: Can Vega calibrate PT-100 sensors from any manufacturer?

A: Yes, we calibrate all major brands including WIKA, Emerson, Honeywell, and local brands.

Q: What is the turnaround time for RTD calibration in Bangalore?

A: Our standard time is 3-5 days, with express services available for industries in Jigani.

Q: Do you provide "As Found" and "As Left" data?

A: Absolutely. This is a requirement for ISO 17025 and is standard in all Vega certificates to help you track sensor drift.

Q: What is the difference between "Comparison" and "Simulation" calibration?

A: Comparison uses a physical heat source (bath/block) to test the sensor. Simulation uses an electrical signal to test the controller's ability to read a signal. We perform both for comprehensive accuracy.

"Vega's on-site team at our Whitefield facility was professional and thorough. Their NABL-accredited certificates helped us breeze through our recent WHO-GMP audit." — Operations Manager, Global Pharma Corp.

"We switched to Vega for our EV battery testing lab in Bidadi. Their precision in RTD calibration is unmatched in the Bangalore region." — Technical Director, EV Startup.

"Excellent service and technical support. They understood our unique requirements for cryogenic calibration near C.V. Raman Nagar." — Senior Scientist, Research Institute.

Customer Testimonials