Premium RTD PT-100 Calibration Services in Panvel, Navi Mumbai | NABL Accredited Temperature Controller Calibration Solutions

Comprehensive Service Offerings

Under our NABL scope, we offer specialized calibration for various configurations:

• Laboratory Calibration (In-House): Our environmentally controlled laboratory in Navi Mumbai is equipped with high-stability liquid baths and dry block calibrators. This is ideal for master sensors and critical PT-100 probes requiring the lowest possible uncertainty (CMC).

• On-Site Calibration: Understanding that downtime is costly, our mobile calibration team travels to facilities across Belapur, Mahape, and Thane. We bring our NABL-accredited standards to your factory floor, calibrating temperature controllers, transmitters, and sensors in their installation position to account for loop errors.

• High-Temperature Calibration: For industries like glass and steel near Kalamboli, we offer calibration services extending up to 1200°C using specialized furnaces, ensuring even your high-heat processes are compliant.

• Cryogenic & Cold Chain Calibration: We specialize in low-temperature calibration (down to -80°C) essential for deep freezers and cold storage units, a critical service for our clients in the Bhiwandi logistics corridor

Types of NABL Temperature Calibration Services

Our service portfolio is designed to cover the entire lifecycle of your temperature sensors. We offer :

• Comparison Calibration: Utilizing highly stable heat sources and reference thermometers to verify sensor output against true temperature values.

• Three-Point & Multi-Point Calibration: verifying linearity across the entire operating range of your sensor, from sub-zero applications to high-temperature furnaces.

• Loop Calibration: checking the entire measurement loop (sensor + transmitter + controller/display) to ensure the final reading on your panel is accurate.

• On-site and Lab Services: Flexible options to suit your operational needs, minimizing downtime for facilities and beyond.

Get in touch

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Pharmaceutical Manufacturing & Biotechnology

The pharmaceutical industry is perhaps the most regulated sector regarding thermal management, where even a fraction of a degree's deviation can compromise product safety. In hubs like Patalganga and Taloja, pharmaceutical companies rely heavily on RTD PT-100 sensors for critical equipment like autoclaves, reactors, and lyophilizers. For these clients, calibration is not just maintenance; it is a mandatory regulatory requirement under GMP and FDA guidelines. A distinct challenge in this segment is the need for "Loop Calibration," where the entire measurement chain—from the PT-100 sensor to the temperature transmitter and the HMI display—must be verified as a single system. Our services ensure that the sterilizing temperature of 121°C in an autoclave is accurate, preventing both non-sterile batches (safety risk) and super-heated batches (product degradation), thereby protecting the brand's integrity and patient health.

Food Processing & Cold Chain Logistics

For the booming food processing units in Rasayani and the massive cold storage warehouses in Bhiwandi, temperature control is the primary defense against microbial growth and spoilage. This segment utilizes PT-100 sensors extensively in pasteurizers, blast freezers, and reefer vehicles. The critical nature here lies in the "Danger Zone" (5°C to 60°C), where bacteria multiply rapidly. Our calibration services ensure that pasteurization temperatures are met to kill pathogens without destroying the food's nutritional value or texture. Furthermore, for frozen foods, we verify that sensors in cold rooms are accurately reading -18°C or lower. Any drift in these sensors could lead to undetected thawing and refreezing, causing crystallization and texture damage, which results in significant financial loss and potential recalls.

Chemical & Petrochemical Processing

The chemical corridors of Turbhe and Vashi house complex reactors where exothermic reactions must be controlled with extreme precision. Here, RTD PT-100 sensors are often housed in flameproof assemblies and thermowells to withstand harsh corrosive environments while monitoring reaction kinetics. Calibration in this segment is a matter of safety; an inaccurate sensor reading could fail to trigger a cooling valve during a runaway reaction, leading to catastrophic equipment failure or explosions. We provide specialized calibration for these robust industrial assemblies, ensuring that the heavy sheathing or thermowell lag does not compromise the response time or accuracy of the temperature reading. Our certificates provide the assurance needed for safety audits and HAZOP studies, confirming that process safety interlocks will trigger exactly when designed.

Automotive & Engineering Testing

The automotive hubs near Panvel and the engineering zones of Rabale utilize environmental test chambers to simulate extreme weather conditions for component testing. Whether it is testing the durability of a dashboard component at 80°C or the cold-start capability of an engine at -20°C, the test chambers rely on arrays of PT-100 sensors to maintain uniform thermal profiles. If these sensors are out of calibration, the test results become invalid, leading to the approval of faulty parts or the rejection of good ones. Vega’s calibration services involve not just single-point checks but often spatial mapping and uniformity surveys, ensuring that the entire volume of the test chamber meets the strict tolerances required by automotive standards like IATF 16949.

Industrial Use Cases

Autoclave Validation in Sterile Manufacturing

In the sterile manufacturing facilities found throughout Navi Mumbai, the autoclave is the heart of operations. The use case here involves the precise monitoring of the sterilization cycle, typically held at 121°C for a specific duration. The RTD PT-100 sensors utilized here must be calibrated against a high-accuracy standard to ensure the "F0 value" (lethality rate) is achieved. If the sensor reads 121°C but the actual temperature is 120.5°C, the sterilization might be incomplete, leading to biological contamination. Conversely, if the actual temperature is higher, it could degrade sensitive media or packaging. Vega’s calibration service provides the necessary correction factors that validation engineers use to program the autoclave controller, ensuring the physical reality matches the digital display perfectly, safeguarding the sterile chain.

Cold Storage Warehouse Monitoring

Consider the massive logistics parks in Uran and Bhiwandi handling temperature-sensitive vaccines or perishable exports. The use case involves a network of PT-100 sensors connected to a central Building Management System (BMS). These sensors monitor the ambient temperature of vast warehouses to ensure compliance with GDP (Good Distribution Practice). A specific challenge here is sensor drift due to moisture ingress or mechanical shock from forklifts. Our service provides periodic on-site calibration of these multipoint monitoring systems. We verify that a sensor located 30 feet up on a rack in a warehouse near JNPT is reading as accurately as the reference standard. This data is crucial for auditors who review historical temperature trends to certify that the pharmacological goods have not been compromised during storage.

Heat Treatment of Metals (Annealing/Tempering)

For the heavy engineering workshops in Taloja and Ambarnath, heat treatment furnaces are used to alter the physical properties of metal. The use case involves ramping a furnace to temperatures like 600°C or 800°C and holding it there to relieve stress in welded parts. The temperature controllers here use PT-100s or thermocouples that are subject to rapid degradation due to thermal cycling. If the calibration is off by even 10°C, the metallurgical structure of the steel may not change as predicted, leading to components that crack under pressure. Vega provides calibration that accounts for the thermal gradients of the furnace, ensuring that the "soak" temperature recorded by the controller is the actual temperature experienced by the metal part, guaranteeing the mechanical integrity of the final product.

Climate Chamber Uniformity for Electronics

Electronics manufacturers in Mahape and Airoli use climatic chambers to "burn in" circuit boards, subjecting them to alternating cycles of hot and cold to weed out early failures. The use case depends on the chamber maintaining a uniform temperature throughout its workspace. A single calibrated controller sensor is not enough; the gradient across the chamber must be known. We perform calibration that verifies the controller's PT-100 against independent sensors placed at the corners and center of the chamber. This ensures that a PCB placed in the bottom-left corner receives the same thermal stress as one in the top-right. This uniformity is vital for the reliability statistics of the electronic components, ensuring that warranty claims are minimized and product quality remains consistent.

Compliance & Audit Requirements

For industries in Lucknow and across India, calibration is not optional—it is a regulatory mandate.

• ISO/IEC 17025:2017: The gold standard for calibration. Our reports include measurement uncertainty, traceability to national standards (SI units), and a statement of compliance, ensuring you meet the competence requirements for testing and calibration.

• 21 CFR Part 11 & GMP: For our pharma clients in Panvel and beyond, we understand the need for data integrity. Our calibration records are tamper-proof, and our procedures align with Good Manufacturing Practices, ensuring your equipment logbooks are audit-ready.

• HACCP & ISO 22000: For the food industry, our calibration validates the critical control points (CCPs) in your thermal processing, a mandatory requirement for food safety management audits.

• IATF 16949: In the automotive sector, we ensure that all measurement systems analysis (MSA) requirements are met through traceable calibration of thermal test equipment.

Why Vega is Your Trusted Calibration Partner

At Vega, we don't just act as a vendor, we act as an extension of your Quality Assurance team.

• Technical Expertise: We look beyond the "Pass/Fail" result. If an instrument is out of tolerance, we adjust it (where possible) and provide "As Found" and "As Left" data, giving you total transparency.

• Rapid Turnaround: We know that a sensor sent for calibration is a machine stopped. We offer expedited services for urgent requirements in the Navi Mumbai industrial belt.

• Holistic Support: From simple thermometer checks to complex validation of thermal mapping in warehouses, we cover the entire spectrum of thermal validation.

Frequently Asked Questions (FAQs)

Q: How often should I calibrate my RTD PT-100 sensors?

A: The frequency depends on the criticality of your process and the risk assessment. Typically, industries in Pharma and Food calibrate every 6 to 12 months. However, if the sensor is used in harsh environments (high vibration or extreme temperature cycling), more frequent intervals (e.g., quarterly) may be necessary to detect drift.

Q: What is the difference between Lab and On-Site calibration?

A: Lab calibration is performed in our controlled environment in Navi Mumbai, offering the best possible uncertainty (highest accuracy). On-site calibration involves our technicians visiting your facility (e.g., in Taloja or Bhiwandi) to calibrate the instrument in its place. While on-site is convenient and minimizes downtime, environmental factors like airflow and ambient temp can slightly affect uncertainty.

Q: Do you provide NABL accredited certificates?

A: Yes, Vega Calibration and Validation Services LLP is accredited by NABL in accordance with ISO/IEC 17025:2017. Our certificates are recognized globally and by all major regulatory bodies including the FDA and CDSCO.

Q: Can you calibrate the Temperature Controller and Sensor together?

A: Yes, this is called "System Calibration" or "Loop Calibration." It is highly recommended because it accounts for errors in the sensor, the wiring, and the controller/display unit, providing the true accuracy of your specific setup.

"We faced a critical audit finding regarding the thermal validation of our autoclaves. The team from Vega not only calibrated our PT-100 sensors within 24 hours but also helped us interpret the uncertainty data to satisfy the auditor. Their presence in Navi Mumbai is a huge advantage for us." — Rajesh M., Quality Head, Pharma Formulation Plant, Taloja

"As a cold chain logistics provider near JNPT, accurate temperature monitoring is our business. Vega’s on-site team is efficient, professional, and thorough. Their calibration reports are detailed and have never been questioned by our international clients." — Sarah D., Operations Manager, Logistics & Warehousing, Uran

"We run a heat treatment facility in the Rabale industrial area. Vega’s ability to handle high-temperature calibration up to 1200°C has saved us from sending instruments out of state. Reliable partners for any engineering firm." "We run a heat treatment facility in the Rabale industrial area. Vega’s ability to handle high-temperature calibration up to 1200°C has saved us from sending instruments out of state. Reliable partners for any engineering firm." — Vikram S., Plant Engineer, Automotive Components Manufacturer, Rabale

Customer Testimonials