Premier RTD PT-100 Calibration Services in Badi | NABL Accredited Temperature Sensor Solutions

Comprehensive Service Offerings

Our calibration laboratory and onsite teams provide comprehensive thermal calibration solutions. We understand that the Platinum Resistance Thermometer (RTD PT-100) is the backbone of industrial temperature monitoring. Our service portfolio includes:

• Comparison Calibration: We utilize high-stability liquid baths and dry block calibrators to compare your RTD against our Reference Standard Platinum Resistance Thermometers (SPRTs), traceable to National Standards.

• Loop Calibration: For industries requiring end-to-end accuracy, we calibrate the entire measurement loop—from the PT-100 sensor to the temperature controller or SCADA display—ensuring the "displayed value" matches the "process value."

• Wide Temperature Range: Our capabilities cover the full industrial spectrum, typically from -80°C to 600°C (and higher upon request), suitable for deep freezers, autoclaves, and furnaces found across Bhopal and Vidisha.

• Onsite & Lab Options: Minimizing downtime is critical. We offer onsite calibration at your facility in Badi or Obedullaganj, as well as pickup-and-drop services for laboratory calibration.

As per ISO/IEC 17025 guidelines, our scope covers:

1. Single-Point Calibration: Validating the sensor at a specific critical process temperature (e.g., 121°C for autoclaves).

2. Multi-Point Calibration: Linearity checks across the sensor's operating range (e.g., 3 to 5 points) to ensure accuracy across the entire span.

3. Hysteresis Testing: Checking the sensor's response during both heating and cooling cycles to identify any mechanical stress or sensor drift.

4. Stability & Uniformity Checks: For temperature baths and chambers, ensuring the spatial distribution of temperature is uniform.

Types of NABL Temperature Calibration Services

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Pharmaceuticals & Chemicals: API Manufacturing and Chemical Synthesis Plants

API manufacturing and chemical synthesis plants operate under stringent USFDA, WHO-GMP, and Schedule M regulations, where temperature control is a critical process parameter. In reactors, distillation units, and drying systems, even minor temperature deviations can lead to impurity generation, yield loss, or unsafe reaction conditions. Vega Calibrations provides NABL-accredited calibration of RTDs, thermocouples, and process sensors used across synthesis, crystallization, and solvent recovery stages. Our calibration services ensure measurement accuracy, traceability, and audit-ready documentation, supporting data integrity and process reproducibility. By minimizing measurement uncertainty, we help manufacturers prevent batch failures, meet regulatory expectations, and consistently deliver high-purity, compliant pharmaceutical and chemical products.

General Manufacturing & Fabrication: Heat Treatment and Plastic Molding Units

Heat treatment and plastic molding processes demand precise temperature control to ensure material strength, dimensional stability, and consistent product quality. In heat treatment furnaces, inaccurate temperature readings can result in improper hardness, distortion, or metallurgical failures. Similarly, plastic molding operations rely on accurate barrel, mold, and cooling temperatures to prevent defects such as warping, sink marks, or incomplete fills. Vega Calibrations offers NABL-accredited calibration of furnace sensors, oven probes, and temperature controllers used across these operations. Our traceable and audit-ready documentation supports ISO 9001 and customer-specific quality requirements, enabling manufacturers to demonstrate process stability, reduce scrap rates, and maintain reliable, repeatable production outcomes.

Food, Beverage & Dairy Processing

In the food industry, calibration is vital to prevent foodborne illnesses. From pasteurization units to blast freezers, accurate Pt-100 sensors ensure harmful pathogens are destroyed while preserving taste and nutrition. Food hubs rely on Vega to maintain compliance with FSSAI and HACCP standards. We calibrate digital indicators and data loggers used in UHT processing and Clean-in-Place (CIP) systems. Our services help companies avoid under-processing (safety risks) and over-processing (energy waste). By verifying sensors against standard reference thermometers, we help maintain the delicate thermal balance required for fermentation, dairy processing, and industrial chocolate manufacturing.

Chemical, Petrochemical & Specialty Gases

The chemical industry involves volatile processes where temperature control is a matter of facility safety. In exothermic reactions, a controller failure can lead to runaway reactions and catastrophic equipment damage. Vega Calibrations provides specialized calibration for RTD sensors in reactors, distillation columns, and storage tanks across chemical clusters. Our expertise includes calibrating sensors in hazardous (Ex-rated) areas. By providing multi-point calibration for Pt-100 sensors and transmitters, we help chemical engineers optimize yields and minimize unwanted by-products. Our services ensure facilities remain compliant with ISO 14001 and OHSAS standards, prioritizing environmental safety and high-purity operational excellence.

Industrial Use Cases

Pasteurization Control – Dairy Processing

In dairy processing, pasteurization is a critical control point (CCP) where precise temperature control is essential to eliminate harmful pathogens without affecting milk quality. RTD Pt-100 sensors must accurately maintain standard pasteurization temperatures, typically around 72°C, for a defined holding time. Even minor sensor inaccuracies can result in ineffective pasteurization or product spoilage, leading to batch rejection and regulatory non-compliance. Vega Calibrations provides NABL-accredited calibration of temperature sensors used in pasteurizers and holding tubes. Our traceable calibration ensures accurate thermal control, supports FSSAI and HACCP compliance, and provides audit-ready documentation to safeguard product safety and consistency.

Cold Storage Monitoring – Perishable Goods

Cold storage facilities handling perishable food products require continuous and accurate temperature monitoring to prevent spoilage and quality degradation. Sensor drift in walk-in freezers or cold rooms can lead to undetected temperature excursions, compromising product safety and shelf life. Accurate calibration is essential to meet FSSAI and food safety audit requirements. Vega Calibrations offers NABL-accredited calibration of temperature sensors used in cold storage and freezer monitoring systems. Our services ensure reliable readings, early detection of deviations, and complete traceability. With audit-ready documentation, we help operators maintain cold chain integrity, reduce product losses, and ensure compliance with regulatory and customer standards.

Grain Drying Operations – Agricultural Processing

Grain drying is a temperature-sensitive process where excessive heat can damage grain structure, reduce nutritional value, and lower market prices. Accurate temperature measurement in dryers is essential to prevent overheating while ensuring sufficient moisture removal for safe storage. In agricultural processing hubs such as Badi, reliable sensor performance directly impacts yield and profitability. Vega Calibrations provides NABL-accredited calibration of temperature sensors used in grain dryers and airflow systems. Our calibration services ensure precise thermal control, process repeatability, and compliance with quality standards, helping operators protect grain quality, minimize losses, and maintain consistent drying performance.

Clean-in-Place (CIP) Systems – Food Processing Hygiene

Clean-in-Place (CIP) systems rely on controlled temperature cycles to effectively sanitize pipelines, tanks, and processing equipment without disassembly. If temperature sensors are inaccurate, cleaning solutions may fail to reach the required thermal setpoints, increasing the risk of microbial contamination. Vega Calibrations offers NABL-accredited calibration of sensors used in automated CIP systems across food and dairy plants. Our services verify temperature accuracy during cleaning cycles, ensuring effective sterilization and compliance with FSSAI, HACCP, and hygiene standards. With traceable, audit-ready documentation, we help facilities maintain sanitation integrity and reduce contamination risks.

Compliance & Audit Requirements

Vega Calibrations ensures your facility is "Audit-Ready" for global standards:

• ISO/IEC 17025:2017: Our reports include measurement uncertainty, traceability to SI units, and decision rules, which are mandatory for NABL audits.

• FDA 21 CFR Part 11: For pharma clients, our data handling procedures ensure data integrity.

• Traceability: All our master standards are calibrated by National Metrology Institutes (like NPL) or other primary laboratories, ensuring an unbroken chain of traceability.

• GMP/GLP: We understand Good Manufacturing Practices. Our technicians follow hygiene protocols when entering sensitive areas in Sanchi or Bhimbetka region facilities.

Why Vega is Your Trusted Calibration Partner

Vega Calibrations is not just a service provider; we are your technical partners.

• Nationwide Reach, Local Presence: While we serve the entire country, our dedicated focus on the MP industrial belt (from Badi to Itarsi) ensures rapid response times.

• Technical Competence: Our team is trained to handle complex deviations. If an instrument fails calibration, we don't just report it; we help diagnose the drift.

• On-Time Delivery: We understand that a delayed certificate can delay your shipment. We commit to strict turnaround times.

Frequently Asked Questions (FAQs)

How often should I calibrate my RTD PT-100 sensors?

A: Typically, ISO standards recommend calibration every 12 months. However, for critical applications in Pharma or Food industries in Badi, a 6-month cycle is often preferred to mitigate risk.

Q: Can you perform calibration at our factory in Badi?

A: Yes, we offer onsite calibration services throughout Badi, Raisen, and Bareli. Our mobile calibration units are equipped with portable dry blocks and reference standards.

Q: Is your calibration report valid for NABL and ISO audits?

A: Absolutely. Vega is an NABL-accredited laboratory. Our reports meet all requirements of ISO/IEC 17025:2017 and are accepted by auditors globally.

What happens if my instrument is found out of tolerance?

A: We provide "As Found" data showing the error. If adjustable, we perform the adjustment and provide "As Left" data. If the sensor is faulty, we recommend replacement.

"We run a textile processing unit near Badi. Vega's team calibrated our dyeing machine controllers onsite. Their technical knowledge about loop calibration helped us resolve a longstanding shade variation issue. Highly recommended." — Rajesh V., Plant Manager, Textile Sector

"Our food processing plant in Raisen faces strict audits. Vega provided detailed uncertainty calculations in their certificates which satisfied our external auditors immediately. Reliable service." — Amitabh S., Quality Head, Food & Beverage

"We are a fabrication unit in Hoshangabad. Vega is our go-to partner for furnace calibration. They travel to our site and work efficiently without disrupting our production." — Vikram J., Maintenance Lead, Heavy Engineering

Customer Testimonials