Comprehensive Service Offerings

Under our NABL scope, we offer specialized calibration for various configurations:

• Single Loop PID Controllers: Calibration of standalone units used for localized regulation in chemical reactors, ovens, and kilns.

• Multi-Loop Process Controllers: Validation of complex systems managing multiple thermal zones in large-scale pharmaceutical or petrochemical facilities.

• On/Off Controllers: Testing the switching accuracy and hysteresis of basic thermal control units used in industrial HVAC and cold storage.

• Temperature Switches & Cut-offs: Precision calibration of set-points for safety-critical thermal protection and emergency cutoff systems.

• Programmable Profile Controllers: Calibration of units used for complex ramp-and-soak cycles in metallurgical heat treatment and specialized lab processes.

• Integrated PLC Temperature Modules: Technical validation of thermal inputs for automated manufacturing and port-related sorting systems.

Types of NABL Temperature Calibration Services

Our service portfolio is designed to cover the entire lifecycle of your temperature sensors. We offer :

• At Vega Calibration and Validation Services LLP, we treat the calibration of digital temperature controllers (DTCs) as a refined metrological science. For a Quality Manager, the controller is the "brain" of the thermal system; if it misinterprets a signal, the entire process fails.

• Our expert offerings involve a high-precision electrical simulation method using Multi-Product Calibrators. We simulate a wide range of RTD (Pt100, Pt1000) and Thermocouple (Type J, K, T, R, S, B) signals to verify the controller's ability to linearize and display temperature with absolute fidelity.

• Our technical approach addresses the critical "Cold Junction Compensation" (CJC) accuracy, which is vital for the thermal cycles characteristic of heavy engineering zones. We perform rigorous multi-point calibration, checking for offset errors, hysteresis, and output relay functionality. Every service concludes with an ISO/IEC 17025:2017 compliant certificate, detailing the Uncertainty of Measurement (MU).

Get in touch

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Phone

+91 91676 71931

Email

support@vegacalibrations.com

Industry Segments We Serve

Automotive and Heavy Engineering (Chakan & Pimpri-Chinchwad)

As India's leading automotive hub, Pune’s manufacturing ecosystem relies on Digital Temperature Controllers for critical process control in paint shops, engine assembly, and heat treatment. The primary use case involves the precise regulation of curing ovens and hardening furnaces where a deviation of even 1°C can lead to paint defects or compromised structural integrity of engine components. In the high-vibration and dust-intensive environments of Chakan, electronic controllers are prone to signal noise and internal drift. Vega Calibration acts as a vital technical partner by ensuring these controllers are calibrated against simulated standards to detect even trace electronic shifts with absolute precision. Our NABL-accredited processes help prevent production rejections and safeguard personnel, ensuring that your facility remains compliant with international IATF 16949 standards and passing rigorous annual safety and quality audits with technically sound data.

Pharmaceuticals and Life Sciences (Hinjewadi & Talegaon)

Pune is a premier hub for pharmaceutical manufacturing and vaccine research, housing global leaders with stringent export mandates. In these highly controlled environments, maintaining precise temperature control is fundamental to ensuring drug stability and preventing contamination during the formulation and packaging phases. A primary use case for Digital Temperature Controllers here is the regulation of stability chambers, incubators, and cold storage units where even a minor 0.5°C deviation can lead to catastrophic product batch failure or non-compliance during USFDA or GMP audits. Vega Calibration provides the technical soundness required through NABL-traceable calibration, ensuring that temperature control data meets the requirements of ISO 17025 and Schedule M standards. We ensure that your control systems are technically robust, protecting life-saving research and facilitating successful regulatory inspections by acting as your expert thought partner in thermal validation and audit-defense reporting in the 2026 cycle.

IT Parks, Data Centers, and Smart Cities (Hinjewadi & Magarpatta City)

The modern skyline of Hinjewadi and Magarpatta features world-class IT parks and massive data centers that rely on sophisticated electrical infrastructure. The critical use case involves the use of Digital Temperature Controllers to regulate the cooling of server racks and high-voltage electrical rooms to prevent unplanned downtime and fire hazards. Inaccurate control can lead to equipment overheating or excessive energy waste, undermining the city's green building initiatives and corporate sustainability goals. Vega Calibration’s role is to calibrate these high-precision controllers to ensure they provide accurate feedback for preventative maintenance programs. We provide the documented accuracy needed to maintain prestigious environmental certifications like LEED and ensure the safety of critical infrastructure. Our services help facility managers maintain a sustainable balance between operational efficiency and occupant safety, providing reliable tools for managers to manage risks associated with thermal deviations in the high-load power systems.

Food and Beverage Processing (Hadapsar & Lonikand)

The industrial areas surrounding Pune host significant food and beverage manufacturing units where maintaining sterile temperature ranges is a safety mandate under HACCP and FSSAI guidelines. The primary use case for Digital Temperature Controllers is the precise regulation of industrial freezers, pasteurizers, and cooking vessels to prevent cross-contamination and bacterial growth. Inaccurate temperature control can lead to biological risks and product spoilage, which is especially critical during the intense heat and humidity of the Maharashtra summer and monsoon. Vega provides the low-uncertainty calibration required to support these high-stakes hygienic requirements. By providing technically sound calibration data, we help food processors manage the risks associated with thermal deviations, ensuring that every operation meets the rigorous quality benchmarks expected by both domestic consumers and global export standards. Our NABL-accredited certificates provide the documented accuracy needed to maintain brand reputation and satisfy safety audits.

Industrial Use Cases

Foundries and Metal Casting (PCMC Industrial Belt)

Pune’s massive foundry sector utilizes Digital Temperature Controllers to monitor and regulate molten metal and mold temperatures. The primary use case involves verifying the precise temperature profile of iron or steel melts to prevent casting defects like cold shuts or slag inclusion. In these high-vibration and dust-intensive environments, electronic controllers are prone to rapid drift and signal interference from industrial fumes. Vega Calibration acts as a vital technical partner by ensuring these controllers are calibrated against simulated standards to detect thermal shifts with absolute precision. Our NABL-accredited processes help prevent defects and safeguard personnel, ensuring that your facility remains compliant with MPCB safety mandates and international automotive quality standards. We provide the documented accuracy needed to maintain the metrological integrity of your production line, passing rigorous annual safety and quality audits with technically sound data and clear traceability chains.

Electrical Equipment and Power Distribution (Ranjangaon & Chakan MIDC)

Pune’s electrical and power manufacturing units produce transformers, switchgear, and industrial automation equipment that rely on precise thermal monitoring during assembly, testing, and aging cycles. Digital Temperature Controllers are critical for monitoring transformer oil, capacitor banks, and control room environmental conditions. Even minor temperature deviations can accelerate insulation degradation, reduce component lifespan, or cause test failures during quality inspections. In electrically noisy and dust-prone industrial floors, controller drift can go unnoticed until equipment failure occurs. Vega Calibration provides NABL-accredited calibration using high-precision millivolt and resistance simulation, ensuring reliable and traceable data to comply with IS standards, CEA guidelines, insurance audits, and OEM quality requirements.

Plastics, Polymers & Injection Molding (Chakan, Pimpri & Hinjewadi Industrial Areas)

Pune’s plastics and polymer processing units depend heavily on Digital Temperature Controllers for injection molding machines, extrusion lines, and curing ovens. Accurate temperature control ensures material consistency, dimensional accuracy, and surface finish. Even a 1–2°C deviation can lead to warpage, sink marks, or brittle products, causing material wastage and customer dissatisfaction. Continuous high-duty production cycles make controllers prone to drift and sensor inaccuracies. Vega Calibration provides NABL-traceable calibration for RTDs and thermocouples, delivering low-uncertainty results. Our certificates support ISO 9001 compliance, OEM audits, and customer quality expectations, helping manufacturers maintain repeatable production and reduce scrap rates.

Logistics, Cold Chain & Warehousing (Panvel-Pimpri Corridor & Pune Airport Industrial Belt)

Pune’s logistics and cold storage facilities manage temperature-sensitive goods including pharmaceuticals, food products, and vaccines. Digital Temperature Controllers are vital for regulating cold rooms, blast freezers, and refrigerated staging areas. Even brief thermal excursions can compromise product integrity and violate HACCP, ISO 22000, GDP, or FSSAI compliance. The combination of high humidity, frequent door openings, and seasonal heat stress makes controller accuracy mission-critical. Vega Calibration provides NABL-accredited, low-uncertainty calibration to ensure controllers remain precise, traceable, and audit-ready, helping facility managers maintain global quality standards and protect high-value inventory.

Compliance & Audit Requirements

In industrially advanced landscape, data integrity for temperature measurement is the key to passing inspections:

• MPCB (Maharashtra Pollution Control Board): Mandatory compliance for monitoring thermal emissions and industrial safety in Taloja and JNPT zones.

• ISO/IEC 17025:2017: The gold standard for calibration labs. Our NABL accreditation ensures your certificates are accepted by all global auditors.

• FDA & GMP Standards: For pharmaceutical and food clients, ensuring that Digital Temperature Controllers used in production are calibrated and traceable.

• Factory Act, 1948: Requires industries to maintain a safe working environment with periodic thermal safety checks on control systems.

Why Vega is Your Trusted Calibration Partner

At Vega, we don't just act as a vendor, we act as an extension of your Quality Assurance team.

• Regional Logistics Support: We offer express pickup and delivery services across Chakan, PCMC, Hinjewadi, and Talegaon.

• ISO/IEC 17025:2017 Compliance: As your Quality Manager partner, we ensure all certificates meet the most stringent technical requirements.

• Advanced Simulation Technology: We utilize the latest multiproduct calibrators and reference probes to ensure your controllers are calibrated with the highest resolution.

• Technical Expertise: We don't just provide numbers; as Quality Managers ourselves, we offer the technical knowledge to help you resolve controller deviations during your audit preparation.

Frequently Asked Questions (FAQs)

Q: How often should I calibrate the controllers in my Amausi-based pharmaceutical unit?

A:Given the sensitivity of healthcare research and CDSCO oversight, we recommend an annual calibration cycle. For critical stability chambers, a 6-month interval is technically sound to prevent drift-related non-conformities during safety audits.

Q: How often should I calibrate the controllers in my Pharmaceutical Warehouse?

A: For safety-critical petrochemical processes, we recommend a 6-month calibration cycle. Environmental factors like chemical vapors and salt air can accelerate electronic drift, potentially leading to process non-conformities during safety audits.

Q: How often should I calibrate the controllers in my Chakan-based automotive unit?

A: Given the high-vibration environment and IATF 16949 requirements, we recommend an annual calibration cycle. For critical heat-treatment processes, a 6-month interval is technically sound to prevent drift-related non-conformities during safety audits.

Q: Why do my temperature readings fluctuate even when the process is stable?

A: This is usually due to electrical noise, loose terminals, or sensor drift. During NABL calibration, we check signal stability and terminal integrity to ensure consistent and reliable readings.

"Vega’s expertise in Digital Temperature Controller calibration was vital for our safety compliance in Chakan. Their NABL certificates are technically robust and were specifically praised during our IATF audit." — HSE Manager, Major Automotive OEM.

"We rely on Vega for our controller calibrations in Hinjewadi. Their understanding of emissivity and USFDA requirements is world-class and has significantly improved our audit readiness." — Quality Director, International Pharma Company.

"The turnaround time for our thermal controllers in PCMC was impressive. Vega’s service kept our engineering data accurate and our infrastructure safe." — Facilities Manager, Leading Engineering Unit.

Customer Testimonials